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China DNUO DN3200 FRP Gel Coat Flat Panel Making Machine - Suppliers & Factory for High-Flatness Truck and Van Panels

Model: DN3200

Brand: DNUO

Core Application: The DN3200 is engineered for the automatic production of high-flatness FRP gel coat flat panels, making it an ideal choice for truck bodies, refrigerated van panels, and special vehicle compartment cladding. This advanced solution is also perfect for creating wall panels and decorative panels. As a leading manufacturer in China, our factory supplies top-quality equipment designed to meet the demands of the industry.

    Product Specifications

    Parameter Value Remarks
    Effective Sheet Width Max 3200 mm Customizable narrower widths
    Sheet Thickness 1-4 mm Customizable
    Gel Coat Thickness 0.25–0.5 mm Imported precision blade for uniform coating
    Production Speed 1-4 meter/min Based on sheet thickness
    Manpower 4–10 persons PLC intelligent control reduces labor intensity

    Machine Configuration & Key Features

    2.1 Core System Components
    Gel Coat Coating layer:
    Imported precision forging doctor blade with minimal coating error;
    Gel Coat Coating layer - Blade Setup
    Gel Coat Coating layer - Dispensing Unit
    Gel Coat Coating layer - Calibration Mechanism
    Impregnation & Lamination System:
    Multi-channel independent PID temperature control; no-pulse metering system for resin/filler accuracy (supports powder fillers).
    Impregnation and Lamination System Component View
    Impregnation and Lamination Processing Roller
    Curing System:
    Hot cycle air, tower-shaped enclosure; energy-saving design; high curing degree reduces post-processing.
    FRP Sheet Curing Chamber System
    Intelligent Control System:
    PLC + control cabinet + touch screen; automatic fault alarm.
    PLC Intelligent Control Interface Screen
    Electrical Cabinet and Touch Interface
    Automated Control Cabinet Wiring
    Cutting & Winding device:
    Synchronized cross-cutting for stable length; optional online winding for roll-to-roll products (easy transport).
    Cutting and Winding Device Overview
    Cross-Cutting Saw Unit
    Automated Roll-to-Roll Winding Machine
    Finished Sheet Trimming and Handling Unit
    2.2 Machine Advantages
    High Flatness: Meets strict panel requirements for truck body assembly; no warping after curing.
    Efficient Production: 2–5 m/min speed; 8-hour shift output according to clients requirement.
    Stable Quality: Independent temperature control + no-pulse metering; consistent gel coat and resin content.
    Easy Operation: Short training for operators; recipe storage for quick product switching.
    Scalability: Customizable width (≤3200 mm) and thickness.
    Complete FRP Gel Coat Flat Panel Making Machine Line

    After-Sales Service & Support

    Pre-Sales Service Factory layout design; process/recipe customization; quotation based on configuration.
    On-Site Service Installation, commissioning, and comprehensive operator training.
    Spare Parts Original parts supply; 12-month warranty (wear parts excluded).
    Technical Support 24/7 online consultation; remote diagnosis; on-site maintenance if needed.
    Customization Width (≤3200 mm), heating method (electric/gas), cutting length, and winding system.

    Frequently Asked Questions (FAQ)

    What is the maximum sheet width supported by this production line?

    The machine supports a maximum effective sheet width of up to 3200 mm. Narrower standard and customized widths can also be configured according to your production requirements.

    How does the machine achieve uniform gel coat thickness?

    It utilizes an imported precision forging doctor blade combined with an intelligent no-pulse metering system, maintaining a uniform coating thickness between 0.25 mm and 0.5 mm with minimal error.

    What heating methods can be integrated into the curing system?

    The curing chamber features a hot cycle air tower design and supports both electric and gas heating options to meet local energy costs and infrastructure setups.

    How many workers are needed to operate the entire line?

    Due to the integrated PLC intelligent control cabinet and automated synchronized cutting/winding units, only 4 to 10 operators are required to run a complete production shift.

    What warranty and technical assistance are provided after purchase?

    We provide a 12-month standard warranty on original equipment (excluding wear parts), full on-site installation, operational commissioning, operator training, and 24/7 remote diagnostic support.

    Can the machine handle powder fillers in resin formulations?

    Yes, the impregnation and lamination section is engineered with a specialized no-pulse metering system capable of processing liquid resins as well as blends containing various powder fillers.