China Suppliers Factory for FRP Corrugated Sheet Manufacturing Machine - Produce Various Roofing Profiles
Video Show
Resin Storage System
The storage tank placed the agitator motor, which can mix the resin with the filler and color paste to reduce the cost of the production.
- Pulse-free metering system achieve the precise metering and permitted add powder fillers, that can reduce the cost of production.
- The pulse-free metering pumps can real-time control the dosage of raw material, for different raw material we applied different pump.
- PLC intelligent control system realized every metering pump automatic match the ratio, no need set the proportion one by one.
Heating Oven
PID control temperature accurately, heating sectionalized, reduce power consumption under hot wind control, easily control curing of sheet, attain 90% above, can replace mould needn't shut down machine.
Infiltration Platform
Multi-line independent temperature control, able to better adapt change of ambient temperature, quick impregnation, effectively improve the speed of production.
Bubble Elimination Area
Different rollers are designed to remove excess bubbles.
HMI
- The PID control system can accurately adjust the temperature of chambers according to the ambient temperature.
- Meanwhile the heating cabinet can open from the side and upper doors.
- In chamber placed the reversible mold frame, that can realize continuous production.
Cooling and Cutting System
- We adopt the free waste edge cutting technology. It means in production we don't need cut the edge of the sheet.
- Special cross cutting machine can synchronize with production. Many factories can't realize the synchronous production, because their cutting machine is static, can't moving with the sheet. So often met the problem of off tracking.
- In air-cooling zone, our high-power fan can rapidly cooling the sheet. If the aging process is not handled properly, there will be many problems, such as secondary curing, foaming and yellowish.
Application
Industrial plants, warehouses, stadiums, shelters, gardens, agricultural greenhouses, corridors and canopies. Animal and plant greenhouse roofing. Industrial and civil building roofs and walls day lighting, such as factory building day lighting band, the hotel, gymnasium, swimming hall, parking lot.
Frequently Asked Questions
What is the function of the resin storage system's agitator motor?
The agitator motor in the storage tank is used to mix the resin with filler and color paste uniformly. This process helps reduce raw material costs and ensures consistent product quality during FRP sheet production.
How does the PLC control system improve production efficiency?
The PLC intelligent control system automatically matches the ratio for every metering pump, eliminating the need to set proportions one by one. This automation reduces human error, saves setup time, and ensures precise and consistent raw material dosing throughout the production process.
What are the advantages of the PID-controlled heating oven?
The PID-controlled heating oven offers accurate temperature management with sectionalized heating zones, which reduces overall power consumption. It achieves a curing rate above 90% and allows mold replacement without shutting down the machine, significantly increasing production uptime.
How does the cooling and cutting system prevent quality defects?
The high-power fan in the air-cooling zone rapidly cools the FRP sheet after curing. Proper cooling prevents common defects such as secondary curing, foaming, and yellowing. Additionally, the synchronized cross-cutting machine moves with the sheet to avoid off-tracking issues that are common with static cutting machines.
What types of buildings and structures can FRP corrugated sheets be applied to?
FRP corrugated sheets produced by this machine are suitable for a wide range of applications, including industrial plants, warehouses, stadiums, agricultural greenhouses, animal shelters, corridors, canopies, hotel rooftops, gymnasiums, swimming halls, and parking lots requiring natural daylighting.
What is the benefit of the free waste edge cutting technology?
The free waste edge cutting technology eliminates the need to trim the edges of the sheet during production. This reduces material waste, lowers production costs, and streamlines the overall manufacturing process by removing an additional processing step.