China Suppliers Factory for FRP Corrugated Sheet Manufacturing Machine - Produce Various Roofing Profiles
Video Show
Resin Storage System
The storage tank placed the agitator motor, which can mix the resin with the filler and color paste to reduce the cost of the production.
1
Pulse-free metering system achieve the precise metering and permitted add powder fillers, that can reduce the cost of production.
2
The pulse-free metering pumps can real-time control the dosage of raw material, for different raw material we applied different pump.
3
PLC intelligent control system realized every metering pump automatic match the ratio, no need set the proportion one by one.
Heating Oven
PID control temperature accurately, heating sectionalized, reduce power consumption under hot wind control, easily control curing of sheet, attain 90% above, can replace mould needn't shut down machine.
Infiltration Platform
Multi-line independent temperature control, able to better adapt change of ambient temperature, quick impregnation, effectively improve the speed of production.
Bubble Elimination Area
Different rollers are designed to remove excess bubbles.
HMI
1
The PID control system can accurately adjust the temperature of chambers according to the ambient temperature.
2
Meanwhile the heating cabinet can open from the side and upper doors.
3
In chamber placed the reversible mold frame, that can realize continuous production.
Cooling and Cutting System
1
We adopt the free waste edge cutting technology. It means in production we don't need cut the edge of the sheet.
2
Special cross cutting machine can synchronize with production. Many factories can't realize the synchronous production, because their cutting machine is static, can't moving with the sheet. So often met the problem of off tracking.
3
In air-cooling zone, our high-power fan can rapidly cooling the sheet. If the aging process is not handled properly, there will be many problems, such as secondary curing, foaming and yellowish.
Application
Industrial plants, warehouses, stadiums, shelters, gardens, agricultural greenhouses, corridors and canopies. Animal and plant greenhouse roofing. Industrial and civil building roofs and walls day lighting, such as factory building day lighting band, the hotel, gymnasium, swimming hall, parking lot.
Frequently Asked Questions
Q1: What is the function of the agitator motor in the resin storage system?
The agitator motor in the storage tank is used to uniformly mix resin with fillers and color paste. This ensures consistent material quality and helps reduce overall production costs by enabling the use of powder fillers.
Q2: How does the PLC control system improve production efficiency?
The PLC intelligent control system automatically matches the ratio for every metering pump without requiring manual proportion settings one by one. This greatly reduces human error, streamlines operations, and ensures consistent output quality throughout the production line.
Q3: What are the advantages of the PID temperature control in the heating oven?
The PID control system enables precise and sectionalized temperature management, reducing power consumption while maintaining optimal curing conditions. It achieves a curing rate above 90% and allows mold replacement without shutting down the machine, minimizing downtime.
Q4: How does the cooling and cutting system prevent quality issues?
The high-power fans in the air-cooling zone rapidly cool the FRP sheet after curing to prevent secondary curing, foaming, and yellowing. The synchronized cross-cutting machine moves with the production line to ensure precise cuts and eliminate off-tracking problems common with static cutting machines.
Q5: What types of buildings or projects are best suited for FRP corrugated sheets produced by this machine?
FRP corrugated sheets are ideal for a wide range of applications including industrial plants, warehouses, stadiums, agricultural greenhouses, animal shelters, corridors, canopies, and daylighting systems for hotels, gymnasiums, swimming halls, and parking lots.
Q6: What makes the infiltration platform stand out in the production line?
The infiltration platform features multi-line independent temperature control that adapts to changing ambient temperatures. This enables quick and thorough impregnation of fiberglass, which effectively increases production speed and ensures uniform resin distribution throughout the sheet.