China Suppliers Factory for FRP Corrugated Sheet Manufacturing Machine - Versatile Roofing Solutions
Video Show
Resin Storage System
The storage tank placed the agitator motor, which can mix the resin with the filler and color paste to reduce the cost of the production.
- Pulse-free metering system achieve the precise metering and permitted add powder fillers, that can reduce the cost of production.
- The pulse-free metering pumps can real-time control the dosage of raw material, for different raw material we applied different pump.
- PLC intelligent control system realized every metering pump automatic match the ratio, no need set the proportion one by one.
Heating Oven
PID control temperature accurately, heating sectionalized, reduce power consumption under hot wind control, easily control curing of sheet, attain 90% above, can replace mould needn't shut down machine.
Infiltration Platform
Multi-line independent temperature control, able to better adapt change of ambient temperature, quick impregnation, effectively improve the speed of production.
Bubble Elimination Area
Different rollers are designed to remove excess bubbles.
HMI
- The PID control system can accurately adjust the temperature of chambers according to the ambient temperature.
- Meanwhile the heating cabinet can open from the side and upper doors.
- In chamber placed the reversible mold frame, that can realize continuous production.
Cooling and Cutting System
- We adopt the free waste edge cutting technology. It means in production we don't need cut the edge of the sheet.
- Special cross cutting machine can synchronize with production. Many factories can't realize the synchronous production, because their cutting machine is static, can't moving with the sheet. So often met the problem of off tracking.
- In air-cooling zone, our high-power fan can rapidly cooling the sheet. If the aging process is not handled properly, there will be many problems, such as secondary curing, foaming and yellowish.
Application
Industrial plants, warehouses, stadiums, shelters, gardens, agricultural greenhouses, corridors and canopies. Animal and plant greenhouse roofing. Industrial and civil building roofs and walls day lighting, such as factory building day lighting band, the hotel, gymnasium, swimming hall, parking lot.
Frequently Asked Questions
What is the function of the resin storage system's agitator motor?
The agitator motor in the storage tank is designed to mix the resin with fillers and color paste uniformly, which helps reduce production costs and ensures consistent material quality throughout the manufacturing process.
How does the PLC intelligent control system work in the metering process?
The PLC intelligent control system automatically matches the ratio for every metering pump without requiring manual proportion settings for each one. The pulse-free metering pumps enable real-time control of raw material dosage, supporting different pump types for different materials.
What are the key advantages of the heating oven in this FRP production line?
The heating oven features PID temperature control for precise accuracy, sectional heating to reduce power consumption, and hot wind circulation for efficient curing. It achieves a curing rate above 90% and allows mold replacement without shutting down the machine, greatly improving production efficiency.
Why is the cooling and cutting system important for FRP sheet quality?
Proper cooling prevents issues such as secondary curing, foaming, and yellowing of the FRP sheets. The high-power fans in the air-cooling zone rapidly bring down the temperature. The synchronized cross-cutting machine moves with the sheet to avoid off-tracking problems, and the waste-edge-free cutting technology eliminates the need for edge trimming during production.
What types of buildings or structures can benefit from FRP corrugated sheets produced by this machine?
FRP corrugated sheets are widely applied in industrial plants, warehouses, stadiums, agricultural greenhouses, animal shelters, corridors, canopies, and civil building roofs and walls. They are also commonly used for daylighting bands in hotels, gymnasiums, swimming halls, and parking lots.
How does the infiltration platform improve production speed?
The infiltration platform uses multi-line independent temperature control, allowing it to better adapt to changes in ambient temperature. This enables quick and uniform impregnation of fiberglass, which effectively increases the overall speed and consistency of the production line.