China Suppliers FRP Corrugated Sheet Manufacturing Machine - High-Quality Factory Equipment for Roofing Solutions
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Resin Storage System
The storage tank placed the agitator motor, which can mix the resin with the filler and color paste to reduce the cost of the production.
- Pulse-free metering system achieve the precise metering and permitted add powder fillers, that can reduce the cost of production.
- The pulse-free metering pumps can real-time control the dosage of raw material, for different raw material we applied different pump.
- PLC intelligent control system realized every metering pump automatic match the ratio, no need set the proportion one by one.
Heating Oven
PID control temperature accurately, heating sectionalized, reduce power consumption under hot wind control, easily control curing of sheet, attain 90% above, can replace mould needn't shut down machine.
Infiltration Platform
Multi-line independent temperature control, able to better adapt change of ambient temperature, quick impregnation, effectively improve the speed of production.
Bubble Elimination Area
Different rollers are designed to remove excess bubbles.
HMI
- The PID control system can accurately adjust the temperature of chambers according to the ambient temperature.
- Meanwhile the heating cabinet can open from the side and upper doors.
- In chamber placed the reversible mold frame, that can realize continuous production.
Cooling and Cutting System
- We adopt the free waste edge cutting technology. It means in production we don't need cut the edge of the sheet.
- Special cross cutting machine can synchronize with production. Many factories can't realize the synchronous production, because their cutting machine is static, can't moving with the sheet. So often met the problem of off tracking.
- In air-cooling zone, our high-power fan can rapidly cooling the sheet. If the aging process is not handled properly, there will be many problems, such as secondary curing, foaming and yellowish.
Application
Industrial plants, warehouses, stadiums, shelters, gardens, agricultural greenhouses, corridors and canopies. Animal and plant greenhouse roofing. Industrial and civil building roofs and walls day lighting, such as factory building day lighting band, the hotel, gymnasium, swimming hall, parking lot.
Frequently Asked Questions
What is the function of the resin storage system's agitator motor?
The agitator motor in the storage tank mixes the resin with fillers and color paste uniformly. This blending process helps reduce raw material costs and ensures consistent product quality throughout the FRP sheet production process.
How does the pulse-free metering system benefit production?
The pulse-free metering system achieves highly precise dosing of raw materials and supports the addition of powder fillers. Combined with PLC intelligent control, it automatically matches the correct ratios for each metering pump, eliminating the need for manual proportion setting and significantly reducing production costs.
What are the advantages of the PID-controlled heating oven?
The PID heating oven provides accurate temperature control with sectionalized heating zones, which reduces overall power consumption. It achieves a curing rate above 90% and allows mold replacement without shutting down the machine, greatly improving production efficiency and flexibility.
How does the cooling and cutting system ensure product quality?
The system uses high-power fans in the air-cooling zone to rapidly cool the FRP sheet, preventing issues like secondary curing, foaming, and yellowing. A synchronized cross-cutting machine moves with the sheet during cutting, eliminating off-tracking problems. The free waste edge cutting technology also removes the need to trim sheet edges during production.
What are the typical application scenarios for FRP corrugated sheets produced by this machine?
FRP corrugated sheets produced by this machine are widely used in industrial plants, warehouses, stadiums, agricultural greenhouses, animal shelters, corridors, and canopies. They are also applied in daylighting solutions for hotels, gymnasiums, swimming halls, and parking lots, serving both roofing and wall daylighting purposes.
What is the role of the infiltration platform in the FRP sheet production line?
The infiltration platform features multi-line independent temperature control that adapts to changes in ambient temperature. It enables quick and uniform impregnation of fiberglass with resin, which directly improves production speed and ensures the structural integrity and transparency of the finished FRP sheet.