High-Efficiency FRP Embossed Sheet Making Machine from Leading China Suppliers and Factory
Product Core Advantages
Adopting imported PLC touch screen control, it supports parameter preset, real-time data monitoring and fault alarm functions. The whole production process from raw material feeding to finished product cutting can be automatically completed, which reduces manual operation intensity and avoids human errors. The operation interface is simple and intuitive, and ordinary workers can get started after simple training, greatly improving production efficiency and product consistency.
It can produce embossed sheets with various patterns such as pebbled, striped and grid patterns. The production range covers sheet width 1000mm-1500mm, thickness 0.4mm-5.0mm. It can also customize special specifications according to customer requirements to meet the diverse application needs.
Optimize the heating system and power configuration, adopt three-zone temperature gradient curing technology, which not only ensures the full curing of the sheet, but also reduces energy consumption by 15%-20% compared with traditional equipment.
The core components such as the main machine frame, pressure roller and cutting knife are made of high-quality carbon steel, which has strong wear resistance and corrosion resistance, and the service life of the machine is more than 15 years. The precise resin/fiberglass ratio metering system ensures uniform material mixing and stable product quality, and the qualified rate of finished products is as high as 99% or more.
Technical Parameters
| Parameter Name | Specification |
|---|---|
| Production Speed | 4-10m/min (adjustable) |
| Sheet Width | 1500mm (customizable) |
| Sheet Thickness | 0.4mm-5.0mm |
| Power | 30KW-80KW |
| Voltage | 380V (50Hz, three-phase) |
| Machine Dimensions | 59m*1.85m*3m (adjustable according to specifications) |
| Weight | 22000kg |
| Number of Operators | 4-6 people |
| Curing Method | Three-zone temperature gradient curing + forced air cooling |
The machine adopts the continuous production process of automatic feeding, impregnation, curing, cooling and cutting, and the whole process is intelligent and controllable, with clear steps and high production efficiency:
| Raw Material | Impregnation Platform | Thickness Control | Heating Ovens | Traction & Cutting System |
|---|---|---|---|---|
| The resin, curing agent and other raw materials are accurately metered by the proportional pump and uniformly mixed, then evenly coated on the PET film. | Electrical heating platform: avoids resin being too viscous for impregnation in winter and contributes to increased production speed and impregnation in summer. PID temperature control system: accurate temperature control. | Applied for upper film + control thickness manually. | PID control temperature accurately, heating sectionalized, reduces power consumption under hot wind control, easily controls curing of sheet, attains 90% curing, can replace mold without shutting down the machine. | Cooling sheet, improves degree of curing. Dedicated wear-resisting hob blade, cuts rough selvedge. |
Sheet Application
The FRP embossed sheets produced by this equipment have the characteristics of corrosion resistance, moisture resistance, aging resistance, and high strength. FRP embossed sheets differ from ordinary FRP sheets mainly in their textured surface, such as herringbone patterns, stone patterns, and other decorative textures. These surface patterns provide excellent anti-slip performance, making them safer for daily use. In addition to common applications, FRP embossed sheets are widely used in special application areas:
Used as the skin of insulation trucks, refrigerated trucks and prefab caravans, it has good thermal insulation performance and corrosion resistance, and can adapt to harsh working environments such as high and low temperatures.
Applied to the wall panels and operation tables of food processing plants, hospitals, clean rooms and laboratories, it meets the hygiene and safety requirements, is easy to clean and disinfect, and avoids cross-contamination.
Used as roof tiles, wall panels, decorative panels of modular buildings and prefabricated houses, it has a beautiful appearance, strong weather resistance and long service life, and can also be used in swimming pools, car washes and other places with high humidity.
It can also be used in the interior decoration of supermarkets, offices, restrooms, as well as the side walls and doors of vehicles, with flexible application and wide market prospects.
After-Sales Service & Support
We provide a full set of after-sales services to ensure the stable operation of the machine for customers:
- Provide free on-site installation, commissioning and operator training services to ensure that customers can use the machine proficiently.
- Provide a 1-year quality guarantee period. During the guarantee period, free replacement of damaged core components (excluding wearing parts) and free maintenance services are provided.
- Establish a 24-hour after-sales service hotline and online technical support. Professional technicians will respond to customer questions and solve equipment failures in a timely manner.
- Provide long-term supply of wearing parts and mold customization services, and provide technical upgrading support according to the development needs of customers' products.
