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High-Quality FRP Gel Coat Sheet Making Machine - China Suppliers & Factory for Efficient Production

The FRP Gel Coat Sheet Making Machine is an advanced automatic production line designed for high-quality fiberglass gel coat sheets. Manufactured in China, this machine utilizes PLC control to ensure stable and continuous operation while processing resin, fiberglass, and gel coat through various stages, including coating, impregnation, heating, curing, cooling, and cutting. It produces corrugated gel coat sheets that exhibit excellent weather resistance and corrosion resistance, making them ideal for applications in construction, chemical facilities, and cooling towers. As a leading supplier in the industry, our factory offers customizable options for logo and sheet width, ensuring high efficiency and consistent quality, perfect for mass production needs

    Raw Material

    No. Name Common Specifications Core Function Remarks
    1 Unsaturated Polyester Resin (UPR) Viscosity: in Winter 200——280 Mpa.s
    in Summer 250——350 Mpa.s
    As the resin matrix, it binds various reinforcing materials, determines the corrosion resistance, temperature resistance and basic mechanical properties of the sheet, and serves as the core carrier for molding. Divided into general-purpose, corrosion-resistant and flame-retardant types by application, suitable for different scenario needs.
    2 Fiberglass chopped roving E-glass (alkali-free yarn) Cooperates with chopped mat for reinforcement, enhances the tensile strength and flexural strength of the sheet, and can be laid in layers according to the thickness and load-bearing requirements of the sheet. Commonly used in the production of high-strength, high-load sheets, such as FRP water tanks and cover plates.
    3 Biaxially Oriented Polyester Film (BOPET film) Thickness 19μm-25μm Molding auxiliary material, plays the role of demolding and shaping, ensures the surface finish of the sheet, avoids raw materials adhering to the mold, and reduces surface defects. Disposable, suitable for various molding processes such as hand lay-up and compression molding.
    4 Methyl Ethyl Ketone Peroxide Solution (MEKP) Reactive Oxygen 9---10% Curing agent, initiates the cross-linking and curing reaction of UPR resin, promotes the resin to convert from liquid to solid, and realizes the molding and shaping of the sheet. Flammable and explosive, must be stored separately, and the addition ratio must be strictly controlled during use.
    5 Cobalt-based Additives Cobalt content 0.6-1% Accelerates the curing reaction rate of MEKP, adjusts the curing time (adapts to 5-30 minutes molding demand), and ensures uniform and sufficient curing. The addition amount must match MEKP; excessive amount may cause sheet embrittlement.

    Advantage of FRP Gel Coat Sheet

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      Excellent weather resistance: Resistant to UV, rain, high and low temperatures. It does not fade, crack, or become brittle even after long-term outdoor use.
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      Strong corrosion resistance: Waterproof, acid and alkali resistant, ideal for factories, warehouses, farms and coastal areas.
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      Light weight but high strength: Lighter than metal and tile materials while maintaining good impact resistance and load capacity.
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      Good light transmission & heat insulation: Provides soft natural lighting, reduces indoor temperature, and saves energy for workshops and buildings.
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      Easy installation & low maintenance: The wave structure ensures fast installation, strong waterproof performance, and almost no later maintenance cost.

    Details of Machine

    1. Raw Material System

    This system includes resin tanks (1pc), resin pumps, and a conjoined pump for metering auxiliary.

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    2. Thickness Control System

    This system can control the thickness of the sheet and significantly reduce the bubbles within it in this area. The rollers in this system play the role of eliminating the bubbles.

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    3. Heating Oven

    The heating oven cures and shapes FRP gel coat sheets efficiently with even, stable temperature control. It ensures fast, thorough solidification, improving sheet hardness, flatness and surface gloss. It boosts production efficiency, ensures consistent quality, enhances weather and corrosion resistance, and supports stable, high-speed continuous production.

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    4. Gel Coat System

    This system automatically and evenly applies gel coat onto PET films. It forms a durable protective layer, preventing fading and cracking. Stable output ensures surface finish, greatly enhancing appearance, durability, and market competitiveness.

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    5. Air Cooling

    Equipped with air fans to quickly lower the temperature of the FRP sheet and prevent from yellowing.

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    6. Traction Wheel

    Pulling the sheet forward and provide power for the entire machine.

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    7. Cutting System

    The cutting system accurately cuts FRP gel coat sheets to fixed lengths and sizes with high precision. It features stable, automatic operation, ensuring clean, smooth edges without burrs or deformation. It improves product uniformity, reduces material waste, enhances production efficiency, and meets customized size requirements for mass production.

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    RFQ

    1. Are you a manufacturer or trader?

    Yes, we are a real manufacturer. If you need other special products, we will do our best to help you, so we can build a long-term business relationship.

    2. Can I order the product with a special size?

    Of course you can. We will produce the products according to your detailed requests.

    3. Why are we your best choice?

    We have a direct factory and many years of export experience, and offer the best price with high quality products, timely delivery, and good after-sales service. Therefore, we have a good reputation and long-term business relationships with many clients.

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    Frequently Asked Questions

    Q What types of FRP gel coat sheets do you offer?
    We offer FRP gel coat sheets in various types including general-purpose, corrosion-resistant, and flame-retardant variants, suitable for roofing, wall cladding, water tanks, and industrial cover plates across different application scenarios.
    Q What is the standard thickness range for your FRP gel coat sheets?
    Our FRP gel coat sheets are available in a range of standard thicknesses. Custom thicknesses can also be produced according to customer requirements and specific load-bearing needs.
    Q How does the gel coat layer protect the FRP sheet?
    The gel coat is automatically and evenly applied onto PET films during production, forming a durable protective surface layer. This layer effectively prevents UV damage, fading, and cracking, significantly extending the service life of the sheet and enhancing its appearance and weather resistance.
    Q Can FRP gel coat sheets be used in coastal or high-humidity environments?
    Yes. FRP gel coat sheets offer excellent corrosion resistance, being waterproof and resistant to acids and alkalis. They are ideal for use in factories, warehouses, farms, and coastal areas where high humidity and salt air exposure are common.
    Q What is the minimum order quantity (MOQ) and lead time?
    MOQ and lead time vary depending on product specifications and customization requirements. Please contact us directly with your detailed requirements and we will provide a tailored quotation and production schedule as quickly as possible.
    Q Do you provide after-sales support and quality guarantees?
    Yes. We have many years of export experience and are committed to providing high-quality products with timely delivery and comprehensive after-sales service. Our goal is to build long-term, trustworthy business relationships with every client.